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RWS 3000/6000 - Automatic Weight Control and Adjustment System

About the product

RWS 3000/6000 - REX system for monitoring product weight after portioning. The weighing terminal transmits weighing results directly to the vacuum filler control system, after which filling parameters are automatically adjusted according to the target weight. This solution helps improve portioning accuracy, reduce product overfilling, and maintain documented control of production data.

RWS 3000/6000 - REX system for monitoring product weight after portioning. The weighing terminal transmits weighing results directly to the vacuum filler control system, after which filling parameters are automatically adjusted according to the target weight. This solution helps improve portioning accuracy, reduce product overfilling, and maintain documented control of production data.

Automatic weight control

 

The REX vacuum filler is connected to the weighing terminal via a serial interface. During production, the operator periodically selects individual portions and weighs them on the platform.

 

The resulting value is automatically transmitted to the vacuum filler control unit and compared with the specified portion weight. If a deviation is detected, the system adjusts the filling parameters.

 

Automatic filling adjustment

 

Filling volume adjustments are performed directly through the vacuum filler control system. The resulting values ​​and changes are displayed on the touchscreen.

 

This eliminates the need for the operator to manually calculate and constantly adjust portioning parameters.

 

Reducing product overfilling

 

RWS 3000/6000 helps reduce deviations from the set weight and avoid systematic overfilling of portions.

 

This allows you to:

  • reduce product overspending;
  • improve the consistency of finished product weights;
  • reduce the number of manual adjustments;
  • increase the efficiency of production process.

 

Average weight calculation

 

The system supports the calculation of the average value for a group of weighed items. This allows for monitoring not only individual batches but also the overall stability of the process.

 

Statistical Analysis

 

The obtained data can be used for statistical analysis of production.

 

The system also allows for the generation of documented data on manufactured products, which may be required for internal control or to meet regulatory requirements.

 

Integration with REX Vacuum Fillers

 

RWS 3000/6000 is designed for use with REX vacuum fillers. Data exchange between the weighing terminal and the control system is carried out via a serial interface.

 

The system uses REX software, which does not require a separate license fee.

 

Characteristic RWS 3000/6000
Weight terminal Bizerba ST / Mettler Toledo
Load sensor Bizerba 3000 / 6000 g
Division value 1–2 g
Protection class IP68
Interface Consistent
Weight Control Constant during operation
Volume Correction Filling Automatic
Average weight calculation Yes
Statistical Analysis yes
Software REX, no separate license fee

Weighing terminal with platform
Used for checkweighing individual product portions during production.

Load cell
The catalog includes a Bizerba version with a capacity of 3000 or 6000 g with a division value of 1 or 2 g.

REX software
Processes weighing results, compares them with set parameters, and transmits adjustments to the vacuum filler control system.

Vacuum filler touchscreen control unit
Displays control results and automatically adjusts filling volume.

Serial interface
Enables data exchange between the weighing terminal and the vacuum filler.

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