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UFM 300 - Universal Forming Machine

About the product

The UFM 300 is a series of REX universal forming machines for producing burgers, meatballs, round-shaped products, kebab, cevapcici, and other convenience foods. The equipment connects directly to REX vacuum fillers and, depending on the configuration, provides a throughput of up to 600 portions per minute. The modular design allows for quick changeovers between forming units and the use of a single platform for producing different types of products.

The UFM 300 is a series of REX universal forming machines for producing burgers, meatballs, round-shaped products, kebab, cevapcici, and other convenience foods. The equipment connects directly to REX vacuum fillers and, depending on the configuration, provides a throughput of up to 600 portions per minute. The modular design allows for quick changeovers between forming units and the use of a single platform for producing different types of products.

Universal Modular Platform

 

The UFM 300 is designed for forming chilled minced meat and other moldable food products. Depending on the installed module, the same platform can be used to produce:

  • burgers;
  • meatballs and other round products;
  • lula kebabs;
  • chevapchichi;
  • croquettes and sticks;
  • products made from minced meat, dough, potato, and other moldable materials.

 

Various molding attachments allow for quick product transitions without complex line retooling.

 

 

UFM 300-1 - Single-row round product forming

 

UFM 300-1 is designed for the automatic production of meatballs and other round products.

 

The cutter precisely divides the product into portions, after which the forming roller located underneath gives the product a round shape. Depending on the required size, rollers with a diameter of 20-60 mm are used.

 

Productivity reaches 150 portions per minute and depends on the product size.

 

The range of forming rollers is 20-60 mm and the productivity is up to 150 portions/min.

 

 

UFM 300-2 / 300-3 / 300-4 - Multi-Row Industrial Version

 

These models are designed for higher throughput production of round products.

 

The integrated flow divider distributes the product between multiple rows. After separation, the portions pass through forming rollers and are transferred to a conveyor.

 

The main advantage of this version is a throughput of up to 600 portions per minute while maintaining precise portioning. The forming roller diameter is 20-60 mm.

 

UFM 300-5 - burgers with a hand-formed effect

 

UFM 300-5 uses low-pressure forming technology.

 

A pneumatic cutter separates the predetermined portion, after which it is fed to a conveyor and pressed by a forming belt. As a result, the burger has a more natural, hand-made appearance, while maintaining consistent portion sizes.

 

Working burger sizes:

50-100 mm with a 10 mm increment.

Productivity - Up to 150 portions/min depending on the size of the product.

 

REX confirms the low-pressure principle, forming belt and an optional roller for applying structure to the burger surface.

 

 

UFM 300-6 — Universal Combination

 

The UFM 300-6 combines the production of burgers and round products on a single platform.

 

A pneumatic separator and forming belt are used for burgers. After re-equipping, the equipment operates with a forming roller and produces meatballs and other round products.

 

Parameters:

  • Burgers - 50-100 mm;
  • Forming rollers - 20-60 mm;
  • Productivity - up to 150 portions/min.

 

 

UFM 300-7 — Cevapcici, lula kebabs, and oblong products

 

UFM 300-7 is designed for the production of cevapcici, lula kebabs, croquettes, sticks, and other extruded products with precise portion weights.

 

A built-in flow divider allows for simultaneous operation with 2-8 rows. The number of active rows can be reduced depending on the production task, and products can be laid out end-to-end or at a specified interval.

 

Parameters:

  • Product diameter - 20-25 mm;
  • Product capacity - up to 120 cuts/min;
  • forming plate — from 2 to 8 products in a row.

 

UFM 300-7 is already rworks in the range of 20-30 mm. The number of rows remains up to 8, productivity - Up to 120 portions/min.

 

Integration with vacuum fillers

 

The UFM 300 models are designed for use with REX series vacuum fillers:

 

RVF 300, RVF 400, RVF 700, and RVF 900.

 

The molding machine connects directly to the filler, combining filling, portioning, and molding into a single production process.

 

Hygienic Design

 

The equipment design is suitable for food production and provides easy access to the working elements for cleaning.

 

A UV-C treatment system is available for the conveyor and forming belts, designed to reduce microbiological contamination of the surface and improve production hygiene.

 

Characteristics UFM 300-1 UFM 300-2 / 3 / 4 UFM 300-5 UFM 300-6 UFM 300-7
Compatible vacuum syringes RVF 300 / 400 / 700 / 900 RVF 300 / 400 / 700 / 900 RVF 300 / 400 / 700 / 900 RVF 300 / 400 / 700 / 900 RVF 300 / 400 / 700 / 900
Primary Purpose Round products, meatballs Multi-row production of round products Burgers Burgers and round products chevapchichi, lula-kebab, oblong products
Performance up to 150 portions/min up to 600 portions/min up to 150 portions/min up to 150 portions/min up to 120 cuts/min
Product size Ø 20–60 mm Ø 20–60 mm 50–100 mm, 10 mm pitch Burgers 50-100 mm;
Rollers Ø 20-60 mm
Ø 20-25 mm
Number of rows 1 multi-row design 2–8 products in a row
Transporter size 1 260 × 320 mm 1 260 × 320 mm 1 260 × 320 mm 1 260 × 320 mm 1 260 × 320 mm
Power 230 V + PE 230 V + PE 230 V + PE 230 V + PE 230 V + PE
Compressed air consumption 2 m³/h, 6 bar 2 m³/h, 6 bar 2 m³/h, 6 bar 2 m³/h, 6 bar 2 m³/h, 6 bar
Water consumption 0.5 l/min 0.5 l/min 0.5 l/min
Net weight 220 kg 270 kg* 210 kg* 260 kg* 260 kg

* Weight depends on equipment configuration. Productivity also depends on the size of the product being manufactured.

Molding rollers of different diameters
Allow you to produce round products of various sizes. The corresponding models have a range of 20-60 mm.

Burger forming tools
Used to produce burgers with a diameter of 50-100 mm in 10 mm increments.

Lula kebab / cevapcici nozzle
Allows you to reconfigure the equipment to produce oblong extruded products.

Flow divider
Used in multi-row designs to evenly distribute the product and produce portions of uniform weight.

Knurled roller
Optionally installed at the outlet of the UFM 300-5/300-6 conveyor and allows you to apply a specific pattern to the surface of the burgers.

Spray system water
Prevents minced meat from sticking to cutting tools and forming belts during burger production.

UV-C conveyor sterilization
Optional ultraviolet treatment of the forming and conveyor belts to improve production hygiene.

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